After Chamundi Hills we came back to the city, for our industrial visit at Kaynes Technologies. After lunch, we had an extra 2 hours before thing at Kaynes. So we decided to go see the zoo. Yup you heard it right, the ZOO. Personally i dont like the idea of locking up animals in cages and fences and you pay money to see them. I do feel sorry for them, especially he birds. We can understand their sad plight only if our freedom was taken away. So i walked around looking at these sad fellows and occasionally i tell them i'm sorry and that there's nothing i can do, to help them. I tried not to take too many photos, because i somewhat felt that is was wrong to do so. Isn't it bad enough that they're in cages?? Why annoy them with my lens?
So here's some of the pictures that my classmates took.
We leave the zoo pretty quickly, to get to Kaynes. It seems like a pretty big company.As already instructed, you have to wear shirts and pants, anyone with jeans isn't allowed inside. So is anyone without and ID card. So a few among the group cant enter, and a few chose not to enter at all. You aren't allowed to take your camera or phones inside.We wait for half an hour inside the gates. Soon one of the staff comes over and instructs us to form 2 groups.She then assigned us both two guides, who will explain to us the various stuff thats going on there. The lady assigned to us was a Keralite. She led us to a big building were we took off our footwear,whereas the other group went off to another building.She started by giving a brief introduction about the firm. Kaynes was established in 1988 as an electronic contract manufacturing company. It is based in the United States and in Europe. Their main works include PCB assembling and transformer core assembly. She told us that they had lot of certificates, it was such a long list that i cant remember even one of those. And thy're not into consumer electronics,i.e they never meet the end customer.
So their manufacturing method is mainly of two types and the products will be a combination of the two
1. Surface Mount Technology
2. Through Hole.
And the following steps are involved in SURFACE MOUNT TECHNOLOGY :
a.) Screen printing c.) Reflow Soldering
b.) Pick n' place d.) AOI(Automatic Optical Inspection)
e.)VMS (Video Microscopic Inspection )
THROUGH HOLE ASSEMBLY has the following processes associated with it:
a.) Forming Bend Leads at 90 degrees
b.) Stuffing components on board
c.) LQC (Line Quality Check)
d.) Wave soldering
Here these guys use a machine called 8035 PCS to perform wave soldering. Wave soldering has 4 main steps involved
1. Applying Flux
2. Preheater
3. Solder Bath
4. Cooler
e.)Cleaning (done using Isopropyl alcohol)
f.)Manual Inspection/Touch up etc
g.)FCI (Final Component Inspection)
In-circuit testing is optional.
The next section is CLEARANCE:
The products manufactured here find applications in Railway signalling and Automobiles. There is an area under ROHS(Restriction of hazardous substances). A lot of people are busy soldering and our tour guide tells us that this particular room is free of lead and other chemicals that are hazardous. There is also a machine which can simulate environmental conditions to test and measure performance of products under actual conditions and compare it with expected levels of performance.(This is a soaking room for railway signal devices). They also perform an OQC (Outward Quality Check).
The next area is where transformers are manufactures. Its an assembly line, with four people each of them doing one of the following tasks:
- Bobbin Winding: where the coil is wound around a bobbin.
- Core insertion
- Terminal Insertion
- Gluing
In another section all finished products are tested after assembly.
So our whole tour of Kaynes Technologies was over in around in 90 minutes and we headed out towards
Brindavan Gardens.
It was almost 6:15 when we arrived at the gardens. The fading light was inadequate to capture vibrant colors of the garden,especially those of the flowers. But still we had some good snaps and a very nice walk around the place. There's nothing much to see except for a lot of fountains and gardens, and......nope,nothing but more fountains and gardens....and a big dam!
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A thousand lights... |
The twilight soon turned into dusk and the lights beneath the fountains were turned on, which caused the scenery to turn from black and white to a color picture.
We leave Brindavan after watching the musical fountain and on our way back to the hotel we stop for dinner. Back at the hotel, there was a party, if you know what i mean. And Anand got a bit carried away, if you want to know the details I suggest you ask Dayal,who was on the receiving end of this. Good gracious lord, i'll never forget what he did.After the party we all slept and tomorrow we go to Wonderla, an amusement park.
(to be continued........)